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Micro Lens Unit - List of Manufacturers, Suppliers, Companies and Products

Micro Lens Unit Product List

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[Analysis Case] Lens Inner Surface Reflection Analysis

Various experiences and know-how cultivated through micro-lens development! Strongly supporting your manufacturing.

We detect ghost flares caused by lens surfaces and quickly and effectively correct them. Recognizing the importance of corrections in the early design stages, we offer a service to check for unnecessary ghost flares immediately after lens design. To ensure high-quality images and photos in your projects, please consider our ghost flare correction service. 【Features】 ■ Detects ghost flares caused by lens surfaces and corrects them quickly and effectively ■ Provides a service to check for unnecessary ghost flares immediately after lens design *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis

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[Analysis Case] Lens Birefringence

We will introduce a case that evaluates the correlation with the actual object and understands the state of birefringence occurrence through simulation.

We would like to introduce a case study comparing the birefringence when creating a physical sample at our company and conducting molding simulations with a similar model. We have made corrections regarding various resin material data and actual molding conditions, confirming that a high degree of correlation with the actual machine has been achieved. Tokyo Shinbi Optical Electronics utilizes simulation technology in conjunction with the production of physical samples using molds and molding equipment to support our customers' material development. 【Case Overview】 ■ Simulation Details - Corrections regarding various resin material data and actual molding conditions *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis

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[Analysis Case] VCM Electromagnetic Field Structural Analysis

Understanding displacement characteristics and tilt characteristics due to driving force generation through VCM magnetic field analysis and structural nonlinear static analysis!

Our company focuses on important aspects such as the driving performance and stability of ACT, providing comprehensive support from the evaluation of existing devices to the design and development of new ACT devices. We offer analysis services related to magnetic drive ACT (Actuator) systems, such as AF (Auto Focus) and OIS (Optical Image Stabilization), which are essential for smartphone cameras. Please feel free to contact us if you have any inquiries. 【Features】 ■ Comprehensive support from the evaluation of existing devices to the design and development of new ACT devices. *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis

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[Analysis Case] Sequential Deformation Analysis

Understand the deformation effects caused by adhesive curing shrinkage when bonding the lens unit!

Our company conducts simulations of the shrinkage phenomenon associated with adhesive curing in the process of bonding lens units to VCM (Voice Coil Motor) carriers, in order to improve the reliability of optical systems and pursue high performance. By using adhesives with different curing speeds and shrinkage rates, we quantitatively analyze the impact of shrinkage on the internal lenses. This allows us to implement specific measures to enhance reliability and suppress lens deformation in the bonding process. [Case Summary] ■ Quantitative analysis of the impact of shrinkage on internal lenses ■ Ability to suppress lens deformation in the bonding process *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis

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[Analysis Case] Assembly Process Analysis

Understand the lens distortion that occurs when assembling the lens unit!

Our company conducts structural simulations to analyze the deformation state of lenses in the assembly process of micro lens units in detail. We model the stress and deformation of lenses in response to assembly conditions and material variations, taking into account the temporal changes over time. The data obtained is utilized for optimizing the assembly process and design to contribute to yield improvement, providing advanced insights into lens deformation during assembly and throughout the usage period. [Case Overview] ■ Modeling the stress and deformation of lenses in response to assembly conditions and material variations ■ Providing advanced insights into lens deformation during assembly and throughout the usage period *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis

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[Analysis Case] Fall Analysis 1

Introducing a case study on the behavior of drop fixtures and lenses during impact from a fall!

As part of our reliability evaluation of micro lenses, we conduct drop impact simulations that replicate actual reliability testing conditions. We drop a fixture equipped with micro lenses from a specified height and evaluate the acceleration and stress. The simulation results quantitatively detail the physical impacts on the product and predict the potential for damage or deformation during a drop. This case demonstrates that drop impact simulations are essential for improving product reliability. [Case Overview] ■ Evaluation of acceleration and stress ■ Prediction of potential damage or deformation during a drop *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis

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[Analysis Case] Pressure Analysis

Understand the risks of deformation and dents in the lens unit when gripping the product!

Our company is simulating the behavior of lenses when the barrel is pressurized, aiming to improve the reliability of micro lenses. By considering different conditions and materials, we analyze the deformation and stress state of the internal lenses. The results obtained are utilized in the design from the early stages of product development, allowing us to resolve potential issues during barrel integration in advance. To provide high performance and stability, we propose reliability improvements using advanced CAE technology. [Features] ■ Analyzing the deformation and stress state of internal lenses while considering different conditions and materials ■ Resolving potential issues during barrel integration in advance ■ Proposing reliability improvements using advanced CAE technology *For more details, please refer to the PDF materials or feel free to contact us.

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[Analysis Case] Optical Tube Section Route Analysis

Contributing to the success of the project! Providing analysis and corrections of ghosts tailored to your requirements.

We provide analysis and correction for ghosting caused by factors other than the lens, such as reflections and glare from the barrel or the exterior of the lens. Through real image verification, we confirm the ghost images of the subject, elucidate the routes of ghost occurrence by combining past verification data with ray tracing information, and propose suitable correction methods. This allows us to effectively control ghosting from outside the lens in projects, achieving high-quality images and photographs. 【Features】 ■ By combining past verification data with ray tracing information, we elucidate the routes of ghost occurrence and propose suitable correction methods. ■ Effectively control ghosting from outside the lens in projects, achieving high-quality images and photographs. *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis

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[Analysis Case] Lens Molding Analysis

Utilizing advanced simulation technology, we propose optimal manufacturing conditions for your project.

Our company conducts detailed analysis by setting parameters such as gate position, materials, and injection conditions through micro lens molding simulation. We can efficiently check filling time and potential defects such as weld lines and sink marks, and we can also evaluate deformation caused by birefringence and shrinkage in advance. Especially in the fine structures of micro lenses, simulation is essential for ensuring quality, and the data obtained contributes to the optimization of product design and manufacturing processes. 【Features】 ■ Efficiently check filling time and potential defects such as weld lines and sink marks, and evaluate deformation caused by birefringence and shrinkage in advance. ■ Contribute to the optimization of product design and manufacturing processes. ■ Utilize advanced simulation technology to propose suitable manufacturing conditions for your projects. *For more details, please refer to the PDF document or feel free to contact us.

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[Analysis Case] Prism Molding Analysis

It is possible to conduct a series of evaluations through simulation, including the molding of the actual object.

Our company conducts resin flow simulations for prisms, new shapes, and technical projects to evaluate birefringence, deformation, and other potential risks in advance. Through simulations with multiple materials, we can confirm and evaluate trends such as material selection and warping. In the development of new shapes and technologies, this resin flow simulation contributes to quality improvement and development efficiency, providing a means to understand risks at the design stage. [Features] ■ Through simulations with multiple materials, we can confirm and evaluate trends such as material selection and warping. ■ Contributes to quality improvement and development efficiency, providing a means to understand risks at the design stage. *For more details, please refer to the PDF materials or feel free to contact us.

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[Analysis Case] Press Fit Analysis

Clearly define the allowable range of deformation! We will derive measures that contribute to improving product yield.

We are conducting simulations related to press-fitting to thoroughly examine the effects caused by manufacturing variations in the micro-lens production process. We address manufacturing variations and different conditions, taking into account the stress distribution and deformation state during lens press-fitting. We particularly focus on the potential impact on optical performance and evaluate the variations affecting product yield in detail. The results obtained provide a concrete approach toward understanding the mechanisms of lens deformation caused by manufacturing variations and designing an optimal fitting structure. [Case Summary] - Addressing manufacturing variations and different conditions, considering the stress distribution and deformation state during lens press-fitting. - Focusing on the potential impact on optical performance and evaluating the variations affecting product yield in detail. - Providing a concrete approach toward designing an optimal fitting structure. *For more details, please refer to the PDF document or feel free to contact us.*

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[Analysis Case] Environmental Impact Analysis

We will monitor lens deformation due to changes in environmental temperature and humidity over time!

Based on the reliability test data of micro lenses, we have introduced a coupled analysis of nonlinear structure, heat transfer, and diffusion, and conducted temperature and humidity profile simulations. We model the nonlinear structural deformation, heat transfer, and diffusion based on reliability tests, analyzing the deformation and stress state of micro lenses under different temperature and humidity conditions, including time-dependent creep. The results obtained provide a concrete approach to understanding the mechanisms of lens deformation due to temperature and humidity effects and to designing suitable fitting structures. [Case Overview] ■ Analysis of the deformation and stress state of micro lenses under different temperature and humidity conditions, including time-dependent creep. ■ Providing a concrete approach to designing suitable fitting structures. *For more details, please refer to the PDF document or feel free to contact us.

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[Analysis Case] Local Thermal Deformation

Understanding the state in which the lens deforms due to heat transmitted from a heat source near the lens!

Our company conducts thermal-structural coupled analysis of lens units to thoroughly examine the interaction between heat transfer and structure in the design of optical devices. We connect heat transfer from the heat source with the structural behavior of the lens, simultaneously analyzing stress and deformation under different temperature conditions and heat source configurations. Through coupled analysis, we evaluate in detail the impact of heat transfer on the physical properties of the lens, achieving optimal design and material selection. The results provide insights into understanding the interaction between heat transfer and structure, yielding valuable knowledge for improving product performance and ensuring reliability. [Case Summary] - Simultaneous analysis of stress and deformation under different temperature conditions and heat source configurations - Achieving optimal design and material selection - Providing insights into understanding the interaction between heat transfer and structure *For more details, please refer to the PDF document or feel free to contact us.

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[Analysis Case] Structural - Optical Performance Analysis

Reflecting the micro-deformation of the lens based on structural analysis results in optical performance! Introducing analysis examples.

Our company adopts an integrated approach combining structural analysis and optical simulation to enhance the reliability of micro-lenses. This integration allows us to verify structural changes in response to manufacturing variations and external environmental changes, and to model in detail the impact of minute deformations of the lens on optical performance. Based on the results obtained, we derive optimal design conditions that contribute to improved yield and reliability, providing high-quality and reliable micro-lenses. [Case Summary] - Detailed modeling of the impact of minute deformations of the lens on optical performance - Provision of high-quality and reliable micro-lenses *For more details, please refer to the PDF document or feel free to contact us.

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[Analysis Case] Drop Analysis 2

A case study on understanding the behavior of multiple lenses mounted in a drop fixture during drop impact!

We conduct drop impact simulations that replicate actual reliability test conditions for the reliability evaluation of micro lenses. In this case, we evaluate the acceleration experienced by multiple lens units mounted on a frame designed to resemble a smartphone. The simulation analyzes the acceleration variations during drops under different conditions and lens arrangements in detail, allowing for the optimization of fixtures and lens configurations to improve the accuracy of reliability evaluations. [Case Overview] ■ Evaluation of acceleration experienced by multiple lens units ■ Detailed analysis of acceleration variations during drops under different conditions and lens arrangements *For more details, please refer to the PDF document or feel free to contact us.

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